Aerospace Solutions
Equipping the Aerospace Industry to Achieve Innovative Design Breakthroughs
Essentium offers a full suite of chemically resistant, high-strength, and heat-resistant materials that are used by the world’s most demanding customers in the aerospace industry. With these high-performance materials and the speed and reliability of the Essentium High Speed Extrusion (HSE™) 3D Printing Platform, you can create critical parts for tomorrow's aerospace innovations faster, cheaper, and lighter than ever before.
Key Applications

End-Use Parts
Use Essentium PEEK and other high-performance materials to create commercial-grade, functional aerospace components.
HIGH SPEED EXTRUSION FOR AEROSPACE
Essentium's HSE 3D Printing Platform in conjunction with the industry’s best and broadest materials offering is designed to move beyond the limitations of traditional machining methods in the aerospace industry. Using Essentium systems and materials capabilities, aerospace manufacturers can produce parts on-demand, enabling a more streamlined assembly line.
Additionally, Essentium’s certification-friendly practices ensure a choice of materials to match your application. Versatile enough for one-off, low-volume, or mass production runs of high-performance parts, the Essentium HSE 3D Printers are designed for reliability at scale. Essentium stands ready to transform your manufacturing processes without compromising strength or quality.
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3D Printing in Aerospace
Click below to learn how Essentium is helping drive the future of additive manufacturing in aerospace
Recommended Machines

HSE 280i HT 3D PRINTER
Utilize Essentium’s newest, independent dual extrusion system to print complex ground support equipment with high-temperature materials.

HSE 180•ST 3D PRINTER
Complete with a multi-modal heating system and a large build volume, push the limits of speed and scale with Essentium’s machine tool of 3D printing.
Recommended Materials
Essentium Duratem
Duratem is a unique material made up of polyetherimide or PEI, polycarbonate or PC, and siloxane.
Essentium Blogs
Carbon Fiber Reinforced Composites Applications for Additive Manufacturing
Manufacturers use carbon fiber reinforced composites for industrial applications in the aerospace, automotive, electronic manufacturing, medical devices, and battery industry, as well as countless others. The proven advantages of reinforced materials open opportunities for additive manufacturing applications that were previously unachievable.
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3D Printed Prosthetic Devices: The Impact of Biocompatible Materials
Additive manufacturing (AM) technology and biocompatible materials can change how orthotic and prosthetic (O&P) clinicians help patients. These emerging advancements allow clinicians to craft devices faster and cheaper without sacrificing patient comfort and care.
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Manufacturing Applications for 3D Printed Jigs & Fixtures
Jigs and fixtures are the unsung heroes of the factory floor. They enable the consistency and repeatability needed to achieve mass production, guiding people and robots through precise manufacturing and assembly operations.This article discusses how Essentium’s HSE technology helped open the door to a growing number of production line applications for 3D printed jigs and […]
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